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Corrosion occurs in virtually all industries, including oil & gas, chemical, petrochemical, atmospheric, soil, water, pulp & paper, food & beverage, and others. The threat of underground fuel and hazardous chemical leaks has become more and more likely. This can mean disaster with potentially severe environmental costs and even death. For these reasons, it is necessary to utilize and discover new alternatives to the metals that have been used in the past.


Three possible methods � cathodic protection, barrier coating, and polyethylene encasement � appear to be the best options for use in corrosion protection. Judging these sources on their ability to meet the criteria of over-all efficiency, low maintenance, high mechanical properties, the best solution to the problem appears to be cathodic protection in conjunction with barrier coating. Though the over-all cost of cathodic protection/barrier coating is slightly higher than that of polyethylene encasement, its flexibility justifies the added expenditure.


I recommend that the following steps be used in conjunction with the alternative piping method both federal and state approved corrosion upgrades, testing, and monitoring/leak detection services, computer simulation as an aid to corrosion control and reduction, and education of manufacturers and consumers as to the advantages of using polyurethane as the piping material.


The goal should be to develop and carry out a national agenda to reduce the economic impact of corrosion.


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This report determines the best possible solution to the problem of the need for an alternative material or method to reduce corrosion of the metals used in the design and manufacture of underwater/underground equipment.


In this report, three possible alternative methods/materials � cathodic protection, barrier coating, and polyethylene encasement of ductile-iron � are examined. The three alternatives are judged on their ability to meet three basic criteria over-all cost efficiency, relatively low maintenance, and high mechanical strength. Ultimately, the best solution based on the stated criteria is using polyurethane. Though the over-all cost of cathodic protection/barrier coating is slightly higher than that of polyethylene encasement, its flexibility justifies the added expenditure.





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